Dry goods: Seven survival “focus” of small batch of clothing processing plants

Quality is gradually formed in the production process. Therefore, the product must be strictly controlled in accordance with the quality standards during the production process, and at the same time meet the relevant requirements of the order to prevent the outflow of unqualified products. So what are the secrets of small and medium -sized small batches of clothing processing plants?

The answer is: quality+service!

Improve quality small batch of clothing processing plants on survival focus

Through strict quality control, the enterprise discovered the quality of quality and found the cause of the problem. It took corresponding measures in subsequent production to improve quality. This is also the focus of the survival of small batch of clothing processing plants.

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One product inspection content

At present, the quality inspection of the clothing factories is mostly inspection of the appearance quality. It is mainly tested from the aspects of clothing, size, sewing, and identification of clothing. The inspection content and inspection requirements are as follows:

1F product fabric and library

① The fabrics, library, and auxiliary materials of all kinds of clothing cannot be faded after washing: texture (ingredients, feel, gloss, fabric tissue, etc.), patterns and embroidery (location, area) should be consistent with the requirements.

② The fabrics of various types of clothing do not have wefts.

③ The noodles, inside, and auxiliary materials of all kinds of clothing must not have a steak, damage, holes, or severe woven remnants (coarse yarn, yarn, line knot, etc.) and cloth edge pinholes.

④ The surface of the leather fabric cannot have pits, holes and scratches that affect the appearance.

⑤ Needle -knitted clothing cannot have surface woven rows uneven, and the surface of the clothing cannot have yarn joints.

⑥ The surface, inside, and auxiliary materials of all kinds of clothing must not have various types of stains such as oil stains, stains, rust stains, stains, watermarks, plastic marks, and powder marks.

Color difference

A. There are no different shades of color different colors between different clothes and films of the same dress;

B. There is no serious dyeing and uneven phenomenon on the same dress (except for the design requirements of the style fabric);

干货:小批量服装加工厂的七个生存"重点"

C. There is no obvious color difference between the same color of the same clothing;

D. There is no obvious color difference between the upper and lower uniform sets.

磨 Fanwa, grinding and sandblast fabric should feel soft, correct, and symmetrical in patterns, and the fabric is not damaged (except for special design).

的 All fabrics with coatings need to be uniform and firm in coating, and there must be no remnants on the surface. After the finished product is washed, there must be no coating and falling off.

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2F product size

① The size of each part of the finished product is consistent with the size of the requirements, and the error cannot exceed the tolerance range;

② The measurement methods of each part are strictly required.

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3F product process

① sticking

A. All lining parts of the lining parts need to be adapted to the fabric, linked material, color, and shrinkage;

B. The bonding parts should be firm and flat. There must be no osmotic glue or foaming, and the fabric cannot be shrunk.

② Car sewing process

A. The type and color test of the sewing thread should be lined with the color and texture of the face, the linoleum, and the nail line should be adapted to the color of the buttons (except for the special requirements);

B. The phenomenon of jumping, disconnecting, seam removal or continuous opening of each suture (including the seams of the bag);

C. Each suture (including the seams of the bag) and the light line should be flat. The tightness of the line traces should be appropriate.

D. There is no phenomenon of facial and bottom lines at each bright line, especially when the color of the bottom line is different;

E. The province’s sewing cannot open the line, and the front cannot be out of the bag;

F. When suture, pay attention to the fall of the relevant parts, not to be distorted or twisting;

G, all types of clothing can not be exposed;

H. Any style with rolling strips, bonding or teeth, the width of the border and the teeth should be uniform;

I. Various signs can be sewn in color lines and cannot be exposed;

J. Everyone with embroidery, the embroidery parts should be flat, not foaming, not eating vertical, no hair, lining or lining on the back must be cleaned;

K and sewing should be wide and narrow, and meet the requirements.

③ Nailing worker

A. Nail buckle (including buttons, fastening, four buckles, hooks, magic stickers, etc.) of all kinds of clothing must be correct, the corresponding is accurate, the nails are firm, complete, and no hair dew. At the same time

干货:小批量服装加工厂的七个生存"重点"

B. The lock -lock -up clothing should be complete, flat, and suitable for size. It cannot be too thin, too large, too small, white or hair dew; Skin) The phenomenon of chromium marks or chromium is not possible.

④ later organize

A. Appearance: All clothing should be wireless hair;

干货:小批量服装加工厂的七个生存"重点"

B. The ironing of all kinds of clothing should be ironed, and there should be no phenomenon of dead folds, light, scalding, or burnt;

干货:小批量服装加工厂的七个生存"重点"

C. The hot direction of the scalding of a seam at the joint seam should be kept consistent, and it cannot be distorted or reversed;

D.

E. The trousers with pants lines need to be hot in strict accordance with requirements.

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4F product auxiliary materials

① zipper

A, zipper color, correct material, no discoloration, discoloration;

B. Strong pulling head, can withstand repeated pull;

C. The tooth head is meticulous and uniform, without the lack of teeth, and the lack of ride;

D, smooth pull;

E. The zipper of skirts and pants must be automatically locked if it is ordinary zipper.

② Desment, four buckles, hooks, magic stickers, belts and other accessories:

干货:小批量服装加工厂的七个生存"重点"

A. The color and material are correct, not discolored, and discolored;

B. There is no quality problem that affects the appearance and use;

C. The opening and closing is smooth, and it can withstand repeated opening and closing.

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5F product various signs

① The main standard: The main standard content requires the correct, complete, clear, and incomplete incompleteness, and sewn it to the correct position.

② Dimensions: The content of the size standard is correct, complete, clear, and firmly sewn, the number type is correct, and the color of the main standard is consistent with the color of the main standard.

③ Sideline or hem signs: The side labels or lower jab are required to be correct, clear, and the position of sewing is correct and firm. Pay special attention not to reverse.

④ Washing the label:

A. The style of the label is consistent with the order. The scrubbing method is consistent with the graphic and text, the symbols and text printing, writing are correct, the sewing is firm and the direction is correct (when the clothing is flat and the desktop should be printed on the side, there are Arabia with Arabia The text is at the bottom);

B. The text of the label must be clear and resistant to washing;

C. The same series of clothing marks cannot be made wrong. In the clothing standards, not only the appearance quality of the clothing, the internal quality is also an important product quality content, but also more and more valued by the quality regulatory authorities and consumers. Foreign trade enterprises and clothing foreign trade enterprises need to strengthen the internal quality inspection and control of clothing.

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Mid -check and quality control point

The more complicated the process of clothing production, the longer the number of inspection and quality control required for the process. Generally speaking, a semi -finished product inspection must be performed after the complete sewing process of the clothing. This inspection is usually confirmed by the quality inspector or the team leader on the assembly line to facilitate the timely modification of the product in a timely manner.

For some clothing such as suit jackets with high quality requirements, the components will be inspected and controlled by the parts before the combination of the product. For example, the pockets, provincial roads, stitching and other processes on the current film must be performed before connecting with the rear film; the sleeves, collar and other components should also be done before combining with the body. Persons in the combined process to prevent components from quality problems from flowing into the combination processing process.

After increasing the semi -finished product inspection and the quality control point of components, it seems that it has invested a lot of manpower and time waste, but this can reduce the amount of rework and ensure the quality. It is necessary to know that the investment in time cost is high.

7

Three methods of quality improvement

Enterprises have continued to improve product quality, which is an important part of enterprise quality management. The quality improvement is generally through the following methods:

1F data analysis method

By statistics on the quality of unqualified products, analyze the main reasons, and improve the purpose in the later production link. If the size of the clothing has a universal or small problem, it is necessary to analyze the cause of such problems. In the later production, it is improved by methods such as model size adjustment, fabric pre -shrinkage, and clothing size positioning.

Data analysis provides data support for the quality improvement of the enterprise. The clothing enterprise needs to improve the data records of the inspection link. The test is not only to find unqualified products, and then repairs. It should also accumulate the corresponding data for the later prevention.

2F observation method

Through the random observation of the team leader or inspector, it was found to be pointed out in time, and told the operators the correct operation methods and quality requirements.

For new employees or this new product, such inspections are essential, so as not to process more products that need to be repaired.

3F quality traceability method

Use the quality traceability method to give employees with quality problems to bear corresponding amendments and economic responsibilities. Through this method, employees’ quality awareness is improved, and unqualified products are not produced.

(1) To formulate safety operation regulations, push knives must wear protective gloves;

(2) Strict implementation of Shunmao, smooth color, and smooth light as a positive rule;

(3) Strictly implement the scope of color difference and defective point;

(4) Strictly implement the counterparts and regulations in accordance with the process regulations;

(5) Strictly implement the technical regulations of auxiliary materials, discharge, seasoning, surgery, positioning, and numbers;

(6) Strictly implement the regulations of cleaning and civilized production, save fabrics, and do not pollute the cutting slices.

Four quality+service, the business is getting bigger and bigger

After speaking, our services must be kept up. In fact, many times we are not without customers, but we have no service in place.

I remember that my friend’s former old company started processing for Adidas in the 1970s. It has been decades now. The company is still doing Adidas, and they are getting bigger and bigger. In fact, the price of the clothing industry is too transparent, and you can do it if you can do it. It is important to know how important quality and service are.

干货:小批量服装加工厂的七个生存"重点"

Now is the Internet era. Everyone negotiates business in a virtual space, so your services are even more prominent. We must continue to survive in the current decadent clothing industry. After the small batch of clothing processing plants are positioned, the products should be done well while doing the products.

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Author: ArticleManager